When listing business’ invaluable assets, ‘compressed air systems’ take a number. However, it is one such business component that is delicate. A common problem such as air leak can amount to a huge sum, and many companies lose money unknowingly.
Fortunately, a reliable air compressor servicing can sort out the problem of air leak, saving money and extending machine durability.
Understand that no leak level is insignificant; small leaks can punish the company’s finances largely, leading to unnecessary expenses. So, why will regular air compressor servicing be integral to preventing frequent air leakages?
Preserve Air for Production
Air loss is a waste of useful energy that could be useful in production. Air leakages could make up for a significant production level. Moreover, you’d experience increased carbon emission levels that reduce production speed.
When a company’s air compressor suffers an air pressure drop, productivity takes a U-turn towards a negative slide. Apart from the tools malfunctioning, profit is impacted without a positive note, and your competitors can capitalize on this setback to edge out your business.
Save on Business Costs
A recent report at directair.co.uk/news/lockdown-your-leaks/ shows an estimated annual £100m loss to air leaks across the UK only. This loss is also traced to the carelessness of companies to inspect their machines for possible air leaks, leaving them to escape into the already-suffering atmosphere.
“It’s just a tiny bit of air leak after all,” is the most common anthem companies rely on to hide the truth, but those bits of air might be costing your business at least £600 per year.
Meanwhile, between 20 and 40 percent of generated air in a production facility becomes waste following even smaller air leaks. And this issue is largely due to poor or disregarded maintenance culture costing the business about £2-£7 daily.
But guess what? Businesses that employ air leak servicing and fixes reportedly save £37,000 per year following studies. Your company could be saving money too, but only after employing a reliable compressed air service.
Enhance Employee Safety
You’d want to meet the safety standard set up in your jurisdiction, and meeting those standards includes your air compressor. Employing air compressor servicing and maintenance implies that the company prioritizes onsite workforce safety. Air compressor servicing eradicates potential injuries and ensures that the machines remain operational for production.
When your workforce works with malfunctioning equipment, their safety is put on the line, and it will cost your business to get things back in order. Therefore, your company’s air compressor must follow safety recommendations.
Keep the Machines Functional
Downtimes are bad business in any industry. When your production tempo suffers setbacks, it does not merely impact production speed negatively, profit is affected. Besides, while your competitors move out multiple deliveries, you’d be stuck with machine repairs that could have been sorted out earlier and cheaply.
Air leaks hamper machine performance, estimated at 25-50 per cent waste in the total output of the system. It distorts pressure settings, resulting in expensive repair bills.
Ways to Detect Compressor Air Leaks
Listen Attentively
You can listen attentively to identify air leak problems with your air compressor. Meanwhile, make sure to run this checkup outside the working hours. Check the machines individually and deactivate all equipment to eliminate noise. The problem with this method, however, is that it is hard to determine the location of the leak unless the air leak is large.
Use a Detector
An ultrasonic leak detector simplifies how you discover air leaks. Although in-house employees can handle the task, air compressor servicing professionals are your best bet.
Using an air detector is effective during working hours and it can easily access the various parts of your equipment.
Look Around
You can spot air leaks by looking around the machines. One of the practices is to mix water and soap to form lather. Apply the mixture on the pipework, including the valves, flanges, and joints, with a sponge to see where the lather bubbles up. The inherent problem with this method is that it takes time and is not accurate.
Qualities of Servicing Solutions with Reliable Support
Regular air compressor servicing requires high quality support service. Communication, of course, is important, and your preferred provider must have an in-house service support team for enhanced air leak checks.
Air leak checks also require modern technology; does the provider employ technology in its operations? Also, consider its inventory.
Meanwhile, predetermined interval air compressor servicing works just fine. If a vendor can employ servicing plans that meet your business needs following the manufacturer’s recommendations, they may be reliable.
Final Thoughts
Not identifying air leaks personally does not mean there are no air leaks, but when you identify air leaks, get servicing professionals to fix them to eliminate wastage. Besides, small leaks could implicate additional leaks.
To ensure optimal performance, employ routine servicing programs. Most modern air leak servicing providers offer adjustable and flexible plans that accommodate your business requirements. Fight compressor air leaks today to save your business money, prioritize safety, and eliminate downtime tomorrow.
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